TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL

TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL

Code:

Brand: Toyota
Product Code: Toyota
Availability: In Stock
Update : 07.2005 - 05.2011
Region : All Regions
Qty :  1 CD
OS :Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit
Language: English

Toyota Hilux Service information library 07.2005 - 05.2011

GGN15, GGN25, KUN10, KUN15, KUN16, KUN25, KUN26, KUN35, KUN36, LAN15, LAN25, LAN35, TGN10, TGN11, TGN15, TGN16, TGN26, TGN36 series

Left Hand Drive & Right Hand Drive

Engines:

1GR-FE - 4.0L 6cylinder 24 Valve DOHC

1TR-FE - 2.0L 4cylinder 16Valve VVT-i DOHC

2TR-FE - 2.7L 4cylinder 16Valve VVT-i DOHC

1KD-FTV - 3.0L 4cylinder 16Valve D-4D DOHC diesel

2KD-FTV - 2.5L 4cylinder 16Valve D-4D DOHC diesel

5L-E - 3.0L 4cylinder 8Valve OHC diesel

Repair Manual

New Car Features

Electrical wiring diagram

Body Repair

Service data sheet

All car units service & repair, troubleshooting, installation, removal, components, diagrams, inspection, replacement, wiring diagrams, trouble codes, other information

DESCRIPTION:

REPAIR MANUAL

ENGINE

ENGINE CONTROL SYSTEM

1KD-FTV - ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod

2KD-FTV - ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod

5L-E - ECD system, Venturi, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Integration relay, ECM, Manifold absolute pressure sensor, Accelerator pedal rod

1GR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, Fuel pump relay, ECM, Accelerator pedal

1TR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal

2TR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal

ENGINE MECHANICAL

1GR-FE - Engine, Drive belt, Valve clearance, Camshaft, Engine assembly, Engine unit

1KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit

2KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit

5L-E - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit

1TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit

2TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit

FUEL

1KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel temperature sensor, Fuel cooler, Injector driver, Fuel tank

2KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel temperature sensor, Injector driver, Fuel tank

1GR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel pressure pulsation damper, Fuel filter, Fuel pump, Fuel pump resistor, Fuel tank

5L-E - Fuel system, Fuel injection pump, Fuel injection nozzle, Fuel filter, Fuel tank

1TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank

2TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank

EMISSION CONTROL

1KD-FTV - Emission control system, EGR valve, Vacuum switching valve, Vacuum regulating valve, Fuel tank cap

2KD-FTV - Emission control system, EGR valve, Vacuum regulating valve, Fuel tank cap

5L-E - Emission control system, Fuel tank cap

1GR-FE - Emission control system, Canister, Vacuum switching valve, Ventilation valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap

1TR-FE - Emission control system, Canister, Vacuum switching valve, Ventilation valve, Heated oxygen sensor, Fuel tank cap

2TR-FE - Emission control system, Air pump, Air switching valve, Canister, Vacuum switching valve, Ventilation valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap

INTAKE / EXHAUST

1KD-FTV - Intake air control system, Intake manifold, Turbocharger, Intercooler, Exhaust pipe

2KD-FTV - Intake air control system, Turbocharger, Exhaust pipe

1GR-FE - Intake system, Vacuum switching valve, Exhaust pipe

5L-E - Exhaust pipe

1TR-FE - Exhaust pipe

2TR-FE - Exhaust pipe

COOLING

1KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan

2KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan

5L-E - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan

1TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan

2TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan

1GR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan

LUBRICATION

1KD-FTV - Lubrication system, Oil filter, Oil pump, Engine Oil cooler

2KD-FTV - Lubrication system, Oil filter, Oil pump, Engine Oil cooler

5L-E - Lubrication system, Oil filter, Oil pump, Engine Oil cooler

1TR-FE - Lubrication system, Oil filter, Oil pump

2TR-FE - Lubrication system, Oil filter, Oil pump

1GR-FE - Lubrication system, Oil filter, Oil pump

IGNITION

1TR-FE - Ignition system, Ignition coil

2TR-FE - Ignition system, Ignition coil

1GR-FE - Ignition system, Ignition coil, VVT sensor

STARTING

1KD-FTV - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch

2KD-FTV - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch

5L-E - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch

1TR-FE - Starting system, Starter, Starter relay, Ignition switch

2TR-FE - Starting system, Starter, Starter relay, Ignition switch

1GR-FE - Starting system, Starter, Starter relay, Ignition switch

CHARGING

1KD-FTV - Charging system, Generator

2KD-FTV - Charging system, Generator

5L-E - Charging system, Generator

1TR-FE - Charging system, Generator

2TR-FE - Charging system, Generator

1GR-FE - Charging system, Generator

TRANSMISSION

A340E Automatic Transmission - Automatic transmission system, Fluid, Extension housing rear oil seal, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body

A340F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body

A750E Automatic Transmission - Electronic controlled automatic transmission system, Extension housing rear oil seal, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body

A750F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body

Clutch - Clutch system, Clutch pedal, Master cylinder, Release cylinder, Clutch accumulator, Clutch unit

G58 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear

G58F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear

G50/G55 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear

R150/R151 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear

R150F/R151F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear

DRIVE LINE

VF2A Transfer - Transfer system, Oil, Case oil seal, Extension housing oil seal, Transfer assembly, Indicator switch, Speedometer driven gear

Propeller Shaft - Propeller shaft system, Propeller shaft assembly, Front/Rear propeller shaft assembly

Drive Shaft - Drive shaft system, Front drive shaft assembly

Differential - Differential system, Differential oil, Front/Rear differential carrier oil seal, Front differential side gear shaft oil seal, Front/Rear differential carrier assembly, Differential vacuum actuator, Lock system

SUSPENSION & AXLE

Axle - Axle system, Front axle hub bolt, Front axle hub, Steering knuckle, Rear axle hub bolt, Rear axle shaft

Suspension - Suspension system, Front wheel alignment, Rear wheel alignment, Front shock absorber, Front upper suspension arm, Front lower suspension arm, Front stabilizer bar, Rear leaf spring, Rear shock absorber

Tire and Wheel - Tire and wheel system

BRAKE

Brake Control - Anti lock brake system, Brake actuator, Front speed sensor, Rear speed sensor, Deceleration sensor

Brake - Brake system, Fluid, Brake pedal, Master cylinder, Brake booster, Vacuum pump, Front brake, Front brake flexible hose, Rear brake, Rear brake flexible hose, Load sensing proportioning valve

Parking Brake - Parking brake system, Parking brake lever, Parking brake cable

STEERING

Steering Column - Steering system, Steering column assembly

Power Steering - Power steering system, Vane pump, Steering linkage

HEATER & AIR CONDITIONING

Air Conditioning - Air conditioning system, Refrigerant, Refrigerant line, Air conditioning and blower unit, Blower resistor and motor, PTC heater assembly, Compressor, Viscous heater magnet clutch, Condenser, Evaporator temperature sensor, Pressure switch, Heater blower motor relay, Magnetic clutch relay, Air conditioning control assembly, Air Conditioning/Heater switch, Conditioning amplifier, Heater amplifier

RESTRAINTS

Supplemental Restraint System - Airbag system, Steering pad, Spiral cable, Front passenger airbag assembly, Center airbag sensor assembly, Front airbag sensor

Seat Belt - Seat belt warning system, Front seat inner belt assembly, Front seat outer belt assembly, Rear seat inner belt assembly, Rear seat outer belt assembly

SECURITIES

Theft Deterrent - Theft deterrent system, Engine hood courtesy switch, Security horn assembly, Security indicator light

Engine Immobiliser - Engine immobiliser system, Unlock warning switch

CRUISE CONTROL SYSTEM

Cruise Control - Cruise control system, Cruise control main switch

BODY ELECTRICAL

Lighting, Wiper and Washer, Door Lock, Meter, Audio / Visual, Horn, Other systems

BODY

Windshield / Windowglass, Mirror, Instrument panel, Seat, Engine Hood / Door, Exterior, Interior

NEW CAR FEATURES

New model outline, Engines, Chassis, Body, Body electrical

ELECTRICAL WIRING DIAGRAM

Engine - Charging, Engine control, Ignition, Starting

Transmission - ECT and A/T indicator, Shift lock, Rear differential lock

Drive line - 4WD

Brake - ABS

Heater & Air Conditioning System - Air conditioner, Heater, PTC heater

Restraints - Seat belt warning, SRS

Securities - Engine immobiliser system, Theft deterrent

Cruise Control System - Cruise control

Body Electrical - Audio system, Back-up light, Cigarette lighter, Front fog light, Headlight, Interior light, Stop light, Multi display, Wireless door lock control, Taillight and much much more

Body - Power window, Rear window defogger, Remote control mirror, Seat heater

WIRING DIAGRAMS FOR ALL CAR UNITS

BODY REPAIR

Body Panel Replacement, Body Dimensions, Paint, Coating

OTHER INFORMATION

Toyota Workshop Manual

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